物料輸送裝置，特別是一種帶感應裝置的鏈板輸送線，解決了汽車沖壓件生產過程中采用皮帶輸送容易產生沖壓件坑包缺陷且容易損壞皮帶的問題。它包括機架、驅動電機、若干鏈條以及安裝在鏈條上并隨鏈條移動的鏈板，其特征在于：鏈板安裝在機架的上部，鏈板的上表面構成鏈板輸送面，鏈板輸送面的末端設有光電傳感器。在用鏈板傳輸代替傳統的皮帶傳輸，解決了皮帶屑使沖壓件表面產生坑包的問題，鏈板不易磨損，節約了使用成本，在輸送過程中可以根據光電傳感器信號控制鏈板輸送機的動作。

目的(de)在(zai)于(yu)解決汽車沖(chong)壓件(jian)生(sheng)(sheng)產過程中采用皮帶輸送(song)容易(yi)產生(sheng)(sheng)沖(chong)壓 件(jian)坑包缺陷(xian)且容易(yi)損(sun)壞(huai)皮帶的(de)問題，提供(gong)一種不易(yi)損(sun)壞(huai)、能對輸送(song)的(de)沖(chong)壓件(jian)進行定位(wei)的(de)帶 感應裝置的(de)鏈(lian)板(ban)輸送(song)線。

其技術問題所采用的技術方案是：一種帶感應裝置的鏈板輸送線，包括機架、驅動電機、若干鏈條以及安裝在鏈條上并隨鏈條移動的鏈板，鏈板安裝在機 架的上部，鏈板的上表面構成鏈板輸送面，鏈板輸送面的末端設有光電傳感器。采用鏈板輸送設備代(dai)替皮(pi)帶(dai)輸送(song)(song)，在輸送(song)(song)過程中不會產生碎屑，且鏈(lian)板(ban)不易損壞(huai)，即使使用(yong)時間過長導致某 個(ge)鏈(lian)板(ban)損壞(huai)，更換單個(ge)鏈(lian)板(ban)成本低且更換方便。沖(chong)壓(ya)件(jian)放置(zhi)在鏈(lian)板(ban)輸送(song)(song)面(mian)上并(bing)橫跨聯組鏈(lian) 板(ban)進行輸送(song)(song)，當沖(chong)壓(ya)件(jian)輸送(song)(song)到光(guang)電(dian)傳(chuan)(chuan)感器位置(zhi)，光(guang)電(dian)傳(chuan)(chuan)感器檢測到沖(chong)壓(ya)件(jian)已經(jing)輸送(song)(song)到了指(zhi) 定位置(zhi)，光(guang)電(dian)傳(chuan)(chuan)感器發(fa)出(chu)信號(hao)控制驅(qu)動(dong)電(dian)機暫停，當工作(zuo)(zuo)人(ren)員(yuan)將需要(yao)沖(chong)壓(ya)件(jian)拿走后，光(guang)電(dian)傳(chuan)(chuan)感器再(zai)次發(fa)出(chu)信號(hao)控制驅(qu)動(dong)電(dian)機工作(zuo)(zuo)，將下一個(ge)沖(chong)壓(ya)件(jian)輸送(song)(song)到指(zhi)定位置(zhi)。

作為優選(xuan)，機架上部有橫(heng)(heng)梁，橫(heng)(heng)梁方(fang)向(xiang)(xiang)(xiang)與鏈(lian)板(ban)(ban)輸(shu)送(song)面方(fang)向(xiang)(xiang)(xiang)相同，鏈(lian)板(ban)(ban)有兩組(zu)，分別(bie) 位于橫(heng)(heng)梁的(de)(de)兩側(ce)，兩組(zu)鏈(lian)板(ban)(ban)同步輸(shu)送(song)，橫(heng)(heng)梁上有豎直方(fang)向(xiang)(xiang)(xiang)的(de)(de)孔(kong)，光(guang)電(dian)傳(chuan)(chuan)(chuan)(chuan)感(gan)(gan)(gan)(gan)(gan)(gan)器(qi)(qi)(qi)安(an)(an)裝(zhuang)(zhuang)(zhuang)在(zai)(zai)孔(kong)中，感(gan)(gan)(gan)(gan)(gan)(gan) 應(ying)端(duan)(duan)向(xiang)(xiang)(xiang)上，光(guang)電(dian)傳(chuan)(chuan)(chuan)(chuan)感(gan)(gan)(gan)(gan)(gan)(gan)器(qi)(qi)(qi)位置低于鏈(lian)板(ban)(ban)輸(shu)送(song)面。光(guang)電(dian)傳(chuan)(chuan)(chuan)(chuan)感(gan)(gan)(gan)(gan)(gan)(gan)器(qi)(qi)(qi)安(an)(an)裝(zhuang)(zhuang)(zhuang)在(zai)(zai)橫(heng)(heng)梁上，兩組(zu)鏈(lian)板(ban)(ban)分別(bie)安(an)(an)裝(zhuang)(zhuang)(zhuang) 在(zai)(zai)橫(heng)(heng)梁的(de)(de)兩側(ce)，沖壓件輸(shu)送(song)時從(cong)傳(chuan)(chuan)(chuan)(chuan)感(gan)(gan)(gan)(gan)(gan)(gan)器(qi)(qi)(qi)上部經過(guo)時，傳(chuan)(chuan)(chuan)(chuan)感(gan)(gan)(gan)(gan)(gan)(gan)器(qi)(qi)(qi)接受(shou)(shou)信號(hao)并控制電(dian)機暫停，由于傳(chuan)(chuan)(chuan)(chuan)感(gan)(gan)(gan)(gan)(gan)(gan)器(qi)(qi)(qi)安(an)(an)裝(zhuang)(zhuang)(zhuang)在(zai)(zai)兩組(zu)鏈(lian)板(ban)(ban)之間(jian)，感(gan)(gan)(gan)(gan)(gan)(gan)應(ying)端(duan)(duan)檢測上方(fang)的(de)(de)信號(hao)，相比側(ce)向(xiang)(xiang)(xiang)安(an)(an)裝(zhuang)(zhuang)(zhuang)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)感(gan)(gan)(gan)(gan)(gan)(gan)器(qi)(qi)(qi)，工(gong)作過(guo)程(cheng)中 不(bu)易(yi)受(shou)(shou)干擾。

每組(zu)(zu)鏈(lian)(lian)(lian)(lian)板(ban)(ban)(ban)安裝(zhuang)在(zai)兩(liang)根平行的鏈(lian)(lian)(lian)(lian)條上(shang)，兩(liang)根鏈(lian)(lian)(lian)(lian)條的鏈(lian)(lian)(lian)(lian)節兩(liang)兩(liang)相對，每對相 對的鏈(lian)(lian)(lian)(lian)節之(zhi)間均固定(ding)一塊長條形鏈(lian)(lian)(lian)(lian)板(ban)(ban)(ban)，鏈(lian)(lian)(lian)(lian)板(ban)(ban)(ban)寬度(du)與鏈(lian)(lian)(lian)(lian)節長度(du)相同(tong)，相鄰鏈(lian)(lian)(lian)(lian)板(ban)(ban)(ban)前(qian)后搭接(jie)構成(cheng) 鏈(lian)(lian)(lian)(lian)板(ban)(ban)(ban)輸送(song)面(mian)。每組(zu)(zu)鏈(lian)(lian)(lian)(lian)板(ban)(ban)(ban)有兩(liang)根支撐用(yong)的鏈(lian)(lian)(lian)(lian)條，保證輸送(song)的穩定(ding)，鏈(lian)(lian)(lian)(lian)板(ban)(ban)(ban)寬度(du)與鏈(lian)(lian)(lian)(lian)條的鏈(lian)(lian)(lian)(lian)節相同(tong) 使(shi)相鄰鏈(lian)(lian)(lian)(lian)板(ban)(ban)(ban)之(zhi)間能兩(liang)兩(liang)搭接(jie)。

鏈條的每個鏈節上均有折邊，鏈板用螺(luo)栓(shuan)(shuan)安裝在折邊上。螺(luo)栓(shuan)(shuan)連接拆換(huan) 方便(bian)。

機架上設有(you)分別(bie)與每根鏈(lian)條(tiao)的(de)緊邊(bian)(bian)和松邊(bian)(bian)相(xiang)配(pei)(pei)的(de)L型的(de)軌(gui)道，鏈(lian)條(tiao)的(de) 側面(mian)每隔若(ruo)干鏈(lian)節設有(you)一個用來限(xian)位的(de)水平滾(gun)輪(lun)(lun)，鏈(lian)條(tiao)的(de)相(xiang)鄰(lin)鏈(lian)節相(xiang)接處有(you)滾(gun)子(zi)，滾(gun)子(zi)與 軌(gui)道底面(mian)相(xiang)配(pei)(pei)，水平滾(gun)輪(lun)(lun)與軌(gui)道側面(mian)相(xiang)配(pei)(pei)。鏈(lian)條(tiao)沿軌(gui)道方向運動，軌(gui)道起到導向和支撐的(de)作 用，防止鏈(lian)板輸(shu)送(song)面(mian)下(xia)沉。

驅動(dong)(dong)(dong)(dong)電(dian)(dian)機設于(yu)裝有(you)主動(dong)(dong)(dong)(dong)鏈(lian)輪的(de)轉(zhuan)動(dong)(dong)(dong)(dong)軸(zhou)下(xia)側的(de)機架上(shang)，裝有(you)主動(dong)(dong)(dong)(dong)鏈(lian)輪的(de) 轉(zhuan)動(dong)(dong)(dong)(dong)軸(zhou)中部還設有(you)驅動(dong)(dong)(dong)(dong)鏈(lian)輪，驅動(dong)(dong)(dong)(dong)電(dian)(dian)機通(tong)過(guo)驅動(dong)(dong)(dong)(dong)鏈(lian)條與驅動(dong)(dong)(dong)(dong)鏈(lian)輪相(xiang)連，驅動(dong)(dong)(dong)(dong)鏈(lian)條位于(yu)兩組(zu) 鏈(lian)板之間。采用(yong)(yong)驅動(dong)(dong)(dong)(dong)電(dian)(dian)機作為整個鏈(lian)板輸送線的(de)動(dong)(dong)(dong)(dong)力 ，由于(yu)采用(yong)(yong)兩組(zu)鏈(lian)板的(de)結構，驅動(dong)(dong)(dong)(dong)鏈(lian)條 可以從兩組(zu)鏈(lian)板之間穿過(guo)，驅動(dong)(dong)(dong)(dong)鏈(lian)輪布置在轉(zhuan)動(dong)(dong)(dong)(dong)軸(zhou)中部，相(xiang)比(bi)將(jiang)驅動(dong)(dong)(dong)(dong)鏈(lian)輪布置在轉(zhuan)動(dong)(dong)(dong)(dong)軸(zhou)端(duan)部，輸送過(guo)程更(geng)為平(ping)穩。

機架(jia)(jia)為框架(jia)(jia)結構，機架(jia)(jia)上部(bu)在鏈(lian)板的(de)(de)兩側設(she)有(you)擋板，機架(jia)(jia)的(de)(de)下部(bu)設(she)有(you)帶(dai) 滾(gun)輪支(zhi)撐腳(jiao)，支(zhi)撐腳(jiao)之間還設(she)有(you)橫向的(de)(de)加(jia)強梁，機架(jia)(jia)上部(bu)與下部(bu)之間設(she)有(you)升降機構。工作人 員可以(yi)(yi)調節整(zheng)個機架(jia)(jia)的(de)(de)高度，并可以(yi)(yi)通過(guo)滾(gun)輪移動(dong)鏈(lian)板傳送機。

升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)機構包括手(shou)柄(bing)(bing)、升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)鏈(lian)(lian)輪(lun)、升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)連桿(gan)、升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)臺(tai)(tai)，手(shou)柄(bing)(bing)安(an)裝在(zai)加強梁(liang)的 側邊(bian)，手(shou)柄(bing)(bing)通過(guo)鏈(lian)(lian)條與(yu)升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)鏈(lian)(lian)輪(lun)連接(jie)，升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)鏈(lian)(lian)輪(lun)安(an)裝在(zai)加強梁(liang)上(shang)(shang)并與(yu)升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)連桿(gan)的下端(duan)連接(jie)， 升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)連桿(gan)上(shang)(shang)端(duan)與(yu)升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)臺(tai)(tai)下表面連接(jie)，升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)臺(tai)(tai)上(shang)(shang)表面與(yu)機架上(shang)(shang)部連接(jie)，手(shou)柄(bing)(bing)、升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)鏈(lian)(lian)輪(lun)、升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang) 連桿(gan)在(zai)升(sheng)(sheng)(sheng)(sheng)降(jiang)(jiang)(jiang)臺(tai)(tai)的兩端(duan)各有一組。

機架各個部件(jian)的高(gao)(gao)度(du)均低于(yu)鏈板輸送面的高(gao)(gao)度(du)。沖壓件(jian)在輸送過程中(zhong) 不(bu)會有阻(zu)礙。

鏈(lian)(lian)板傳輸(shu)(shu)代替(ti)傳統的皮(pi)帶(dai)傳輸(shu)(shu)，解決了(le)皮(pi)帶(dai)屑使沖壓件表面產(chan)生(sheng) 坑(keng)包的問題，鏈(lian)(lian)板不易磨損，節(jie)約了(le)使用成本；兩組(zu)鏈(lian)(lian)板的中間設有(you)光電(dian)傳感器(qi)，在輸(shu)(shu)送(song)過 程中可以(yi)根據光電(dian)傳感器(qi)信號控(kong)制鏈(lian)(lian)板輸(shu)(shu)送(song)線(xian)的動(dong)作(zuo)，對輸(shu)(shu)送(song)的沖壓件進行定位(wei)。